Lumira SolarShenzhen, China

Guides

Selecting a solar water pump for irrigation: head, flow and array sizing

6 min read

A solar pump is sized on two numbers, not one. Flow rate and total head are a pair: the same pump delivers 12 m³/h at 40 metres and almost nothing at 100 metres. Get the pair wrong and the pump runs perfectly while the tank stays empty.

Calculate total head, not borehole depth

Total head is the vertical lift plus friction losses plus discharge pressure. Borehole depth on its own is only part of the first term, because the pump sits below the water level and the water level draws down while pumping.

Formula: total head = static water level + drawdown + friction loss + discharge head. Friction loss is typically 5–10% of pipe length for a well-chosen pipe diameter, and much more if the pipe is undersized.

Worked example — total head calculation
ComponentValue
Borehole depth45 m
Static water level below ground18 m
Drawdown while pumping6 m
Friction loss, 60 m pipe at 12 m³/h4 m
Discharge head above ground (tank inlet)3 m
Total head31 m

Match flow rate to crop area

Required flow depends on the irrigated area, the crop water requirement and how many hours per day you can pump. More pumping hours means a smaller, cheaper pump for the same daily volume.

Typical daily water requirement by crop, per hectare
CropDaily requirementFlow needed over 8 h pumpingFlow needed over 4 h pumping
Maize40–55 m³/ha5–7 m³/h10–14 m³/h
Vegetables45–65 m³/ha6–8 m³/h11–16 m³/h
Rice (paddy)70–100 m³/ha9–12 m³/h18–25 m³/h
Citrus and fruit trees30–45 m³/ha4–6 m³/h8–11 m³/h
Greenhouse drip25–40 m³/ha3–5 m³/h6–10 m³/h

Size the array with a margin for real-world losses

A common rule is 1.3 to 1.4 times the pump rated power for shallow installations, rising with head. Deep boreholes need more because the pump has to overcome both lift and friction, and because hot afternoons reduce panel output exactly when demand peaks.

Array sizing by total head, for a 1.5 kW DC brushless pump
Total headMinimum arrayRecommended arrayExpected daily volume
20 m1.8 kWp2.0 kWp70–90 m³
40 m2.0 kWp2.4 kWp55–70 m³
60 m2.6 kWp3.0 kWp35–50 m³
80 m3.2 kWp3.6 kWp25–38 m³
100 m3.8 kWp4.4 kWp18–28 m³

Compare running cost honestly

Diesel and solar pumps cost about the same to buy for an equivalent duty, so the decision is really about running cost and reliability. Fuel logistics and generator maintenance dominate the total cost of ownership for diesel.

Indicative five-year cost, 1.5 kW class pump, 1,500 hours per year
ItemDiesel pumpSolar pump
EquipmentBaselineBaseline, plus battery if 24 h demand
Maintenance over 5 yearsEngine service, injectors, filtersImpeller and controller only
Energy cost over 5 yearsFuel and delivery to siteZero
Downtime riskHigh where fuel delivery is unreliableLow, weather-dependent volume only

Frequently asked questions

01Can a solar pump run from mains as well as panels?
Yes. We supply hybrid controllers that accept PV, mains or a generator input and prioritise solar. This is common for dairy and horticulture sites where irrigation cannot wait for a cloudy day.
02How do I protect the pump from running dry?
Use a controller with dry-run protection and a level electrode in the borehole. The controller cuts the pump when the water level falls below the electrode, and restarts it after a configurable delay, usually 20–30 minutes.
03Do I need a battery for a solar pump?
Not for daylight pumping. Water storage is far cheaper than battery storage: a 10 m³ tank costs less than 2 kWh of lithium batteries and has a much longer working life. Add batteries only when the demand pattern cannot be shifted to daylight.

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